Alright, progress is coming along nicely! Though I wasted a lot of time today screwing around with the D-pad, I just couldn't get it to work like the GeneBoy because the tilting point of the SNES d-pad is much more balanced than the PS1 controllers, which in this case wasn't good because it didn't allow enough clearance to push one tact switch at a time. In other words, before one switch was pressed, another was on the verge of being presses as well and that simply would not do.
So because I had this one already cut out and filed, I kept with the SNES d-pad and managed to get the PCB wired so that I could use that as it was actually intended. But I think for the next controller I'm going to use the NES controller D-pad that Bac showed. Seems to make sense and though you have to do a bit of Frankencasing to make it work, that still would have been less time that what I spent Fing around with this today.
So anyway, here are some pics of the progress. All the buttons and screen, tacts, speaker and controller are mounted. Next I just have to mount the audio amp, 7805 and wire those up to the switch, then wire the tacts to the controller and I should be just about done with the first controller! Then we'll just have to see if I can get the thing to work!


